In its earliest phase, offshoring was driven by cost reduction and limited to non-mission-critical work such as call centers, credit card processing and administrative work. Companies raced to source work in Asia-Pacific, South American and Eastern European countries where workers are plentiful and wages are low. Over time, the level of work being performed abroad began to move up the value chain, en compassing more technical work, including finance and accounting.
The next wave-where companies move work even more essential to competitive success, such as innovation and engineering, overseas-is now upon us. Already, IBM has established an R&D lab in
These are not anomalies. According to a recent survey by the Economist Intelligence Unit, a research firm headquartered in
Done well, leveraging the less costly talent pools of foreign shores can clearly offer a huge competitive advantage, noted CEO participants in a roundtable discussion cosponsored by Butler International. In countries like India, China, Mexico and Russia, technical know-how is available at a fraction of what it would cost in the U.S. Companies able to tap this pool effectively can create and roll out prototypes at a fraction of the cost it would take competitors sourcing innovation in the U.S. or Europe.
At first blush, moving core processes like innovation to foreign shores seems like a huge leap. But it’s actually a natural next phase of the offshoring movement, pointed out Joe McGrath, CEO of Unisys. “The global arbitrage of labor, the talent available around the world, and the number of engineers graduating in [developing economies] have led us to move functions you wouldn’t have expected offshore,” he said.”Because of Sarbanes-Oxley, for example, it’s hard to get internal auditors in the
Companies are no longer just moving things that are easy to do offshore,” agreed Gary Gereffi, a professor in the Department of Sociology and Markets & Management Studies Program at
A confluence of factors is driving this trend. In a world where great ideas are quickly assimilated across global markets, continual innovation is crucial to competitive success. At the same time, the development of ever-more-sophisticated technology is driving an increase in both the cost and complexity of R&D activity for most companies.
“Outsourcing is something of a misnomer,” noted Ron DeFeo, chairman and CEO of Terex, who says the word often has undeserved negative connotations among the general public. “The term tends to politicize the practice, when in reality we are not giving something up, we’re looking for the best answer,” he adds. “If that best answer sits next door to me and is affordable, I would be foolish not to go there. If it sits halfway across the globe and is difficult to achieve but is my best solution, I’d be stupid not to go after that.”
And even companies with the deepest of pockets find themselves grappling with shortages of specialist talent in their local marketplaces. A recent study by
Why the dearth of qualified candidates? “One issue is that we have a hard time getting the best and brightest
“When parents look at what they want to encourage their children to do, they almost always consider where the money is,” agreed Leif O’Leary, senior vice president of Parametric Technology. “The most lucrative opportunities in
In the past, the domestic talent pool was augmented by foreign-born
“We are educating the world,” said Jack Manning, vice president of engineering and offshore services at
Even as the trend toward offshoring and outsourcing innovation gains momentum, CEOs are well aware that the practice comes with a host of challenges and concerns, chief among them issues of control, intellectual property theft, internal resistance, cultural differences and communications.
“Engineering is such a primal part of companies that they need to have control,” said Manning, who noted that when it comes to offshoring arrangements it’s far better to wish you were married than to wish you weren’t. “It’s not like IT, which is often a support function. Engineering is the family jewels, so you have to be very careful about how you tie up.”
Manning, who has worked with hundreds of companies on offshoring initiatives, outlined three prerequisites for successful global sourcing: a compelling business reason, good domain matching and the right culture and leadership within the company. “You can’t expect a middle manager to move a mountain,” he asserted, likening the process to that of integrating an acquisition. “You need to have top-down leadership and a culture that will make it happen.
” A clear business imperative is one of the most critical pieces of the puzzle, added Ed Kopko, CEO of Butler International, who noted that often even components of the most mission-critical innovation process can be done more effectively through outsourcing. “Most companies, for example, have cycles where they spend a lot of money on innovation to get the product to market,” he said, pointing to the aviation industry as an example. “When you design a new aircraft, you spend a huge amount of money during a short period of time. It doesn’t make sense to have all the people and functions involved internal to your company because after the three- to five-year cycle you’ll be left with tons of cost.”
“Something can be mission-critical and not strategic,” agreed McGrath. “There may be no way to differentiate in that particular area of expertise, so you make a choice to outsource that.”
Ideally, shifting key areas of R&D offshore enables a company to augment its innovative capabilities while simultaneously cutting costs. But in practice, it doesn’t always work that way. Joint ventures fizzle, costs spiral out of control or intellectual property finds its way to the homegrown factory down the street. Where do some companies go wrong?
“Most people are tactical as opposed to strategic,” answered McGrath, who notes that all too often it’s the sight of competitors nipping at a company’s heels that prompts a move toward offshoring. “They feel forced to act because they’re disadvantaged from a cost perspective, so they become reactionary as opposed to developing a strategy.”
The People Picture
Choosing the right approach is also critical. Companies face a difficult choice-to create their own offshore operation or to work with a specialized provider. The dilemma has even bred an interim measure-the build, operate and transfer model, where the offshoring company has the option to buy the independent facility after a specified number of years.
Finding the right people within the organization to manage the process and giving them both the tools and the incentives they need to drive the effort is also key, noted Iehab Hawatmeh, CEO of CirTran. “It’s really about picking the people who you feel are open-minded and who have great in ter personal skills,” he said. “Those are the ones who can adapt to the environment, gain respect and smooth out the operation.”
Overcoming internal resistance to outsourcing and offshoring can add to the challenge. While support from the top about the strategic imperative and the right incentives can go a long way toward building consensus around an initiative, many companies find that having a defined process and methodology eases the transition for employees.
“We blueprint a process so that it can be replicated in other regions and business units,” McGrath explained. “We’re passionate about that because it’s the only way to eliminate variation in execution. You’ve got to bring everyone in line with this common process.”
Finally, disseminating that process across the value chain is paramount. Without open lines of communication between and among engineers, collaboration will sputter and die. “If you don’t have a pathway to share information, then it’s the old story of ï¿½ï¿½Was there a noise in the forest when the tree fell or not?’ ” said DeFeo. “Communication is key. A lot of it comes down to a leadership structure that allows knowledge to flow readily and openly be tween your organizations.”
“Knowledge transfer is probably the No. 1 issue,” agreed Manning. “Because no matter how good your sources are, they have to learn the way you want to do it. That’s why the most successful engagements have people managing the project who are really good at offshoring and at cultural adaptation, and who really know the organization.
“Success has more to do with who you put on the leadership teams than virtually anything else,” continued Manning. “You need people who have the ability to think big and think flat.”