Skills Gap A Major Barrier To Expanded Use Of Additive Manufacturing

For all the talk about additive manufacturing being a game-changer for the industry, it hasn’t seen the adoption one would have expected.

additive manufacturingFor all the talk about additive manufacturing being a game-changer for the industry, it hasn’t seen the adoption one would have expected. On issue at the root of the problem is a lack of talent that understands the technology, processes and equipment.

A recent study by Boston Consulting Group found only 34 percent of U.S. manufacturing executives have implemented some sort of additive manufacturing initiatives in their company. Additive manufacturing offers the ability to create products that were previously thought to be too complex, and it is now becoming a valuable part of the production process. Jesse Coors-Blankenship, CEO of Frustrum, Inc., told Forbes.com that despite the progress, there are a number of challenges to adoption.

“While experimentation and early adoption have garnered attention and created a buzz about additive manufacturing this past year, the reality is that companies are still slowly finding their way,” said Coors-Blankenship.

There are a few reasons additive manufacturing isn’t taking hold as quickly as one would have expected. It can require considerable capital investments for things like injection molding machines and milling equipment. Additive manufacturing can also call for new processes and entirely different ways of organizing plants. Yet one of the biggest challenges to adopting additive manufacturing is a capable, skilled and available workforce to run it all.

“The biggest issue is that additive manufacturing isn’t a single technology but a multitude of technologies, each which is in its own state of development.”

The manufacturing industry already has a skills gap that could leave 2 million manufacturing jobs unfilled by 2020, according to a report by Deloitte. But there could be even fewer qualified workers to support the growth in additive manufacturing design, processes, machines and technology. McKinsey noted a skills and knowledge shortage in additive manufacturing. Because AM pushes past the limitations of traditional and injection molding, it requires workers and engineers to think about processes in an entirely different fashion.

Finding the right talent is a challenge not only here in the United States but around the globe. Tim Minshall, Head of the Institute for Manufacturing at the University of Cambridge, told The Manufacturer that a lack of skills in design, production, materials and testing is the most-common industry barrier. The biggest issue is that additive manufacturing isn’t a single technology but a multitude of technologies, each which is in its own state of development. And as additive manufacturing is still in its infancy, much of the knowledge remains in companies which may not want to make such information available.

“There is a need to identify, document and agree on standards of the core knowledge relating to additive manufacturing…There needs to be consideration of the positioning of additive manufacturing skills development for those in full-time education, as well as those already in the workforce,” Minshall said.

Chief Executive noted last year that more universities are now offering degrees in additive manufacturing to teach students practical and analytical skills in design, development and fabrication in additive manufacturing technologies. To help fill the gap, a number of manufacturers have been turning to international innovation centers to develop, train and educate employees. Emerson opened an additive manufacturing technology center in Marhalltown, Iowa, and in January 2017, GE founded the GE Additive Education Program which will invest $10 million in the next five years in programs.


MORE LIKE THIS

  • Get the CEO Briefing

    Sign up today to get weekly access to the latest issues affecting CEOs in every industry
  • upcoming events

    Roundtable

    Strategic Planning Workshop

    1:00 - 5:00 pm

    Over 70% of Executives Surveyed Agree: Many Strategic Planning Efforts Lack Systematic Approach Tips for Enhancing Your Strategic Planning Process

    Executives expressed frustration with their current strategic planning process. Issues include:

    1. Lack of systematic approach (70%)
    2. Laundry lists without prioritization (68%)
    3. Decisions based on personalities rather than facts and information (65%)

     

    Steve Rutan and Denise Harrison have put together an afternoon workshop that will provide the tools you need to address these concerns.  They have worked with hundreds of executives to develop a systematic approach that will enable your team to make better decisions during strategic planning.  Steve and Denise will walk you through exercises for prioritizing your lists and steps that will reset and reinvigorate your process.  This will be a hands-on workshop that will enable you to think about your business as you use the tools that are being presented.  If you are ready for a Strategic Planning tune-up, select this workshop in your registration form.  The additional fee of $695 will be added to your total.

    To sign up, select this option in your registration form. Additional fee of $695 will be added to your total.

    New York, NY: ​​​Chief Executive's Corporate Citizenship Awards 2017

    Women in Leadership Seminar and Peer Discussion

    2:00 - 5:00 pm

    Female leaders face the same issues all leaders do, but they often face additional challenges too. In this peer session, we will facilitate a discussion of best practices and how to overcome common barriers to help women leaders be more effective within and outside their organizations. 

    Limited space available.

    To sign up, select this option in your registration form. Additional fee of $495 will be added to your total.

    Golf Outing

    10:30 - 5:00 pm
    General’s Retreat at Hermitage Golf Course
    Sponsored by UBS

    General’s Retreat, built in 1986 with architect Gary Roger Baird, has been voted the “Best Golf Course in Nashville” and is a “must play” when visiting the Nashville, Tennessee area. With the beautiful setting along the Cumberland River, golfers of all capabilities will thoroughly enjoy the golf, scenery and hospitality.

    The golf outing fee includes transportation to and from the hotel, greens/cart fees, use of practice facilities, and boxed lunch. The bus will leave the hotel at 10:30 am for a noon shotgun start and return to the hotel after the cocktail reception following the completion of the round.

    To sign up, select this option in your registration form. Additional fee of $295 will be added to your total.